塑料粉碎机的维护内容及方法

时间：2021-12-19作者：汕头经济特区震龙塑料机械有限公司浏览：190

塑料破碎机的维护保养內容及方式

1. 挡帘 Check apron

观查档帘是不是有交替的必需，视状况自主判断。防止导致收购料环境污染。

Observe whether the check apron needs to be replaced and determine according to specific situations. Avoid recycled ** terial pollution.

2. 保险装置 Safety equipment

1）运行破碎机

Turn on the granulator

2）松脱保护开关的星型门把，直到保护开关彻底分离出来

Loosen the star shaped handle of the safety switch until it completely falls apart

3）如破碎机立即关机，表明保险装置作用一切正常。

If the granulator stopped promptly, then the safety equipment functions properly.

注：假如保护开关分离出来后设备无法关机，请马上手动式关机（断开主开关电源）并联络机器设备责任人。

Note: if it fails to shut down the ** chine by separating the safety switch, immediately perform ** nual shutdown (cut off the ** in power supply) and contact the person in charge.

3. 电器元器件 Electric components

参考电器件联接一部分，查验电器件全部路线是不是松脱掉下来或毁坏，有资质的项目人可开展检测检修。

Refer to the electric Component Connection section, check all the circuit of electric components for loss or da ** ge, qualified engineers can conduct inspection and ** intenance.

4. 润化 Lubrication

全部滚动轴承均是终生免润化的，无须加润滑脂

All bearings are free of lubrication for lifetime, lubricating grease is not necessary.

5. 输送带 Conveyor belt

如果是含有输送带设备的机器设备，For equipment with conveyor belt

1）请查验输送带的方位是不是恰当

check if the direction of the conveyor belt is correct

2）查验输送皮带健身运动的平行度，假如皮带在运作全过程中是偏斜的，先终止运行

如下图，开启*后盖板，调节调整螺钉C约1/4圈，再启动运行查验皮带的垂直线性，不断调整直到皮带健身运动的平行度符合要求不会再偏斜。

Check the linear of belt movement, if it is oblique, then stop the equipment as shown in the following picture, repeat adjustment until the belt movement meet the requirements.

注：皮带的垂直线性尺寸公差在1%，调整螺钉的扭矩不可以**5N.M

Note: the linear tolerance of belt is 1%, the torque force of regulating screw should not exceed 5N.M

6. 清理 Cleaning

1）针对应用全过程中烟尘非常容易造成状况下的清理，每日或较少每星期必须清洗一次，滚动轴承一部分每日都必须用吸尘机清理烟尘；

In case that dust is easy to be generated in use, it needs to be cleaned every day or at least once a week, the bearing part needs to be cleaned with vacuum cleaner every day.

2）针对一切正常状况状况下的应用，每300钟头必须必须清理一次，滚动轴承一部分每星期必须用吸尘机清理一次。

For nor ** l use, it needs to be cleaned every 300 hours, the bearing part needs to be cleaned with vacuum cleaner every week.

3）滚动轴承处的清除：见下面的图，用清风拂面器进风道口指向铣面槽，转动电机转子两圈就可以。

Cleaning the bearing part: as shown below, face the inlet nozzle of vacuum to the chip removal groove, spin the rotor for a few circles.

注：滚动轴承处烟尘的清除十分关键，尽管奥为有充足的防污构造，但无奈有小量烟尘进到，在持续高温下非常容易导致滚动轴承的毁坏。

Note: Cleaning the dust in the bearing part is very important, although Aowei has complete dust-proof structure, but it is inevitable that a s ** ll amount of dust entering, which ** y cause da ** ges to the bearing at high temperature.

7. 塑料破碎机的动定刀 Rotating and fixed blades

1）钻削室的全部动定刀螺丝螺帽均带外螺纹拧紧剂，在所有状况下均不可以擅自松脱、结构加固、更换。

All the screw nuts of rotating and fixed blades in the cutting chamber are equipped with threaded fastening agent, it cannot be loosened, reinforced or replaced without permission under any circumstances.

2）动定刀空隙要定期维护，恰当的空隙应当在0.15-0.25;

切勿应用刀口钝化的刀片，那样太松导致设备的损坏，也导致耗能的耗损，也无法获得高质量的塑料回收颗粒，动刀片要依据状况立即更换，定刀也需要依据状况立即刃磨或更换。

The gap between rotating and fixed blades should be regularly checked, proper gap should be 0.15-0.25. Do not use blades with passivated cutting edge, it will not only cause abrasion and loss of energy, but also ** ke it hard to get high quality recycled plastic particles, rotating blades should be replaced according to the situation, fixed blades should be repaired or replaced as needed.

3）在更换刀片的情形下，全部螺钉务必废旧掉，务必更换新的12.9级高韧性螺钉，全部垫圈，动定刀钢削务必应用奥为生产制造或认同的构件。

When replacing blades, all the screws should be abandoned and replaced by 12.9 grade High-strength screws, all pads and briquetting of rotating and fixed blades should use parts produced or approved by Aowei.

解决刀片的过程中必须当心，他们很锐利，很有可能导致意外伤害。更换刀片的情况下请带上防割手套，以防划伤手指头或手。

Be careful when dealing with the blades, they are sharp and ** y cause personal injury. Wear protective gloves when replacing blades so that they won’t cut your fingers or hands.

4）电机转子自身非常容易旋转，在更换刀片情况下务必有木材块置放在钻削中避免电机转子旋转。

Rotator can be easily rotated, when replacing blades, place wood blocks in the cutting chamber to prevent the rotator from moving.

8. 推动皮带 Driving belt

1)手动式转动皮带轮两圈，查验皮带是不是有裂开间隙或边沿损坏，齿牙是不是有开裂

Manually rotate the belt pulley for a few times to check whether there are cracks, gaps or edge abrasion on the belt, whether there are cracks on the teeth

2）在更换皮带或皮带轮的情况下，尽量调节皮带轮与电机控制轮的平面度，维持皮带支撑力适度，皮带支撑力尺寸依据皮带规格型号相关。检验皮带支撑力可应用张力计测量。

When replacing the belt or belt pulley, adjust the depth of paralleli ** between the belt pulley and the driving wheel to ensure that the belt tension is moderate, the belt tension is relevant to the belt specification. Tensiometer can be used to measure the belt tension.

9. 普遍出现异常处理 Resolutions for commonly occurred abnor ** lities

问题描述

Problem description

很有可能的缘故

Possible causes

解决方案

Solutions

破碎机或一切可选配件不可以一切正常打开

Abnor ** l startup of granulator or other optional parts

急停开关未校准

Emergency stop switch fails to reset

将急停开关校准，按住急停开关，让急停开关弹起来

Reset the emergency stop switch, press the emergency stop switch and allow it to bounce

破碎机或采用配件未联接到主开关电源

Granulator or optional parts are not connected to the ** in power source

参照电器件的衔接一部分

Refer to the electrical equipment connection section

粉碎机电机的过载保护已跳起，

The overload protection of granulator bounces,

或者：

Or:

风机（可选）的过载保护跳起，或者：

The overload protection of fan (optional) bounces, or:

传送带（可选）的过载保护已跳起

The overload protection of conveyor belt (optional) bounces

重新复位所有热继的过载保护，并且在开机前：

Rest all the overload protection, and do before startup:

清理切削室及料仓风机部分

1) Clean cutting chamber and feed bin fan

调整皮带张力

2) Adjust the belt tension

调整动定刀间隙

3) Adjust the gaps between rotating blades

筛网架/料筒部分的安全开关未能锁紧

Safety switches of screen frame/charging barrel are not tightly screwed

打开料筒及筛网架检查所有星型把手及安全开关是否安装到位并锁紧

Open the charging barrel and screen frame to check if all the star-shaped handle and safety switches are correctly installed and locked

料位（可选）开关跳掉或者料位开关线路松掉

Material level (optional) switch jumps out or level switch line is loose

检查料仓料位或者：连接料位电源线check the ** terial level in feed bin or connect the level power line

转子依然转动当料筒打开后

Rotator still operates after opening the charging barrel

皮带变形或皮带张力不正确；或者：

安全开关不能正常工作

Belt defor ** tion or the belt tension is incorrect; or:

Safety switch is not working

更换皮带或者调整皮带张力，或者：

检查安全开关功能

Replace belt or adjust belt tension, or:

Check the function of safety switch

粉碎机或可选附件仍然不能工作在上述检查后

Granulator or optional parts do not work after the above inspection

停机

联系销售代理办

或联系奥为总部

1) Switch off

2)Press the emergency stop switch

3)contact sales agent

4)or contact the headquarter of Aowei


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